Comprehensive Automotive Electrical, Electronic and Mechanical Diagnostic, Maintenance and Repair - Intensive Full-time (Kuala Lumpur)

HRODC Postgraduate Training Institute
A Kuala Lumpur, Malaysia (Malesia)

Piú di 9000 €

Informazione importanti

  • Corso
  • Kuala lumpur, malaysia (Malesia)
  • Durata:
    3 Months
  • Quando:
    Da definire
Descrizione


Suitable for: This course is designed for: Mechanics. Automotive Engineers. Automotive Technicians. Electrical Engineers and Drivers

Informazione importanti

Requisiti: Degree or Work Experience

Sedi

Dove e quando

Inizio Luogo
Da definire
Kuala Lumpur, Malaysia
Jalan Ampang Hilir, 68, Malaysia, Malesia
Visualizza mappa

Cosa impari in questo corso?

Management
Testing
Basic
IT
Basic IT training
Basic IT
Automotive
Design
Construction
Supply
Electrical
Air conditioning
systems
Industry
Full Time
IT Management
Construction Training

Programma

Modules Title:

Module 1: Automotive Industry: Technical and Contextual Explorations Part 1
Module 2: Automotive Industry: Technical and Contextual Explorations Part 2
Module 3: Advanced Mechanical Engineering: Automotive Fault Diagnosis and Repair
Module 4: Automotive Electrical Wiring
Module 5: Automotive Repair and Maintenance

Module Contents, Concepts and Issues

Module 1: Automotive Industry: Technical and Conceptual Explorations Part 1

Engine Building

  • Concept of Engine
  • Four-Stroke Cycle
  • Opening and Closing Valves
  • The Flywheel
  • Basic Engine Completed

Design, Construction, Application of Engine Components

  • The Engine Block
  • Cylinders
  • Pistons
  • Connecting Rods
  • Crankshaft
  • Vibration Damper
  • Timing Gears
  • Sprocket
  • Flywheel
  • Camshaft
  • Valves
  • Mechanical Valve Litters
  • Hydraulic Valve Litters
  • Cylinder Head
  • Oil Pan
  • Timing Gear Cover
  • Gaskets
  • Sealants
  • Seals
  • Other Parts

Classifying Engine and Identifying the Parts

  • Cycle Classification
  • Valve Location Classifications
  • Combustion Chamber Design
  • Cylinder Classification
  • Firing Order
  • Cooling Classification
  • Fuel Classification
  • Experimental Engines
  • Engine Mounting
  • Identification and Classification

Safety Lab Procedures: Avoiding Accidents

  • Kinds of Accidents
  • How Accidents Happen
  • Effects of Accidents
  • Reducing the Possibility of Accidents
  • Dressing Safely for Work
  • Keeping a Neat Shop
  • Identifying Unsafe Conditions
  • Waste Chemical Disposal
  • Proper Work Procedure
  • Doing the Job Right

Automotive Tools

  • Tool Material
  • Tool Construction
  • Tool Handling and Storage
  • Types of Tools
  • Measuring Tools

Engine Tests and Measurements

  • Horsepower
  • Volumetric Efficiency
  • Engine Size, Displacement
  • Compression Ratio

Electrical System Fundamentals

  • Basic Electricity
  • Basic Automotive Electronics

Ignition System

  • Necessity of High Voltage
  • Primary Circuit
  • Secondary Circuit
  • Ignition Timing and Advance

Fuel Injection Systems

  • Providing the Correct Air-Fuel Mixture
  • Fuel Injection
  • Pulse Fuel Injection
  • Types of Pulse Fuel Injection Systems
  • Pulse Fuel Injection System Components
  • Continuous Pulse Fuel Injection Systems
  • Diesel Fuel Injection
  • Superchargers and Turbochargers

Fuel Supply System

  • Carburetors
  • Air Cleaners
  • Carburetor Classification

Cooling System

  • The Need for a Cooling System
  • Methods of Cooling

Lubrication Systems

  • The Need for Lubrication Systems
  • Engine Oil
  • Engine Lubrication Systems
  • Oil Filtration
  • Crankcase Ventilation
  • Oil Seals
  • Oil Pressure Indicators
  • Dipstick
  • Cooling the Oil

Exhaust Systems

  • Purpose of the Exhaust System
  • Exhaust System Design
  • Exhaust System Components
  • Exhaust System Materials
  • Sealing the Exhaust System

Emissions Systems

  • The Need for Emission Control
  • Emission Control Systems
  • Engine Modifications and Controls
  • External Cleaning Systems
  • Fuel Vapor Controls
  • Computer Control Emission Systems
  • Emission Systems Caution

Module 2: Automotive Industry: Technical and Contextual Explorations Part 2

Computer Systems

  • Computers on Modern Vehicles
  • Static Electricity

Charging and Starting Systems

  • Battery
  • Charging System
  • Starter System

Chassis Electrical

  • Chassis Wiring
  • Circuit Protection Devices
  • Vehicle Lights and Light Switches
  • Chassis Mounted Solenoids and Relays
  • Horns and Horn Relays
  • Rear Window and Mirror Defroster
  • Electric Gauges
  • Cruise Control
  • Air Bag Systems
  • Holding Members
  • Hydraulic Control System
  • Transmission Lubrication
  • Fluid Cooling

Axles and Drives

  • Rear Wheel Drive Shafts
  • Constant Velocity (CV) Axles
  • Rear-Wheel Drive Axle Assemblies
  • Rear-Wheel Drive Axle Components
  • Four-Wheel Drive Front Drive Axles

Brakes

  • Hydraulic Basics
  • Master Cylinder
  • Brake System Hydraulic Control Valves
  • Disc Brake Calipers
  • Wheel Cylinders
  • Brake Friction Members
  • Disc Brake Assembly
  • Drum Brake Assembly
  • Power Brake Systems
  • Vacuum-Assisted Power Booster
  • Hydraulic Pressure-Operated Power Booster
  • Anti-Lock Brake Systems (ABS)
  • Traction Control Systems
  • Brake Lights

Suspension Systems

  • The Need for A Suspension System
  • Suspension System Components
  • Springs
  • Shock Absorbers
  • Air Shock Absorbers
  • Front Suspension Systems
  • Conventional Independent Front Suspension
  • Rear Suspension Systems
  • Suspension Lubrication
  • Automatic Level Control
  • Computerized Ride Control Systems

Steering Systems

  • Steering Systems
  • Steering Linkage
  • Steering Wheel, Steering Shaft and Steering Gear
  • Power Steering

Wheels and Tires

  • Wheels
  • Wheel Hubs and Bearings
  • Tires

Wheel Alignment

  • Purpose of Wheel Alignment
  • Wheel Alignment Angles
  • Steering Geometry
  • Tire Wear Patterns and Alignment
  • Alignment Equipment
  • Other Factors That Can Affect Alignment

Air Conditioning and Heating

  • Purposes of Automotive Air Conditioning
  • Principles of Refrigeration
  • How the Refrigeration System Works
  • Major Components of the Air Conditioning System
  • Service Valves
  • Refrigerant Oil
  • Refrigerant Handling Precautions
  • Retrofitting
  • Heater Systems
  • Air Distribution and Control
  • Heater-Air Conditioning Control Systems

Module 3: Advanced Mechanical Engineering: Automotive Fault Diagnosis and Repair

Overview

  • Understanding Diagnosis
  • Work Safety Practices
  • Diagnostic Terminology
  • Report Writing

Techniques in Diagnosing

  • Overview
  • Diagnostic Process
  • Making Diagnosis on Paper
  • Mechanical Diagnostic Techniques
  • Electrical Diagnostic Techniques
  • Fault Codes
  • Systems
  • Sources of Data

Automotive Tools and Equipment

  • Basic Equipment
  • Oscilloscopes
  • Scanners
  • Emission Testing
  • Pressure Testing

Using Diagnosing Sensors, Actuators and Oscilloscope

  • Sensors
  • Actuators
  • Engine Waveforms
  • Communication Networks

Managing On-board Diagnostics (OBD)

  • Evolution
  • Understanding On-board Diagnostics
  • Gasoline On-Board Diagnostic Monitors
  • Mist Redetection
  • OBD Summary
  • Driving Cycles
  • Future Developments in Diagnostic Systems

Engine System

  • Overview
  • Engine Operation
  • Diagnosing Engine
  • Fuel System
  • Diagnosing Fuel System
  • Engine Management
  • Ignition
  • Diagnosing Ignition System
  • Emissions
  • Diagnosing Emission
  • Fuel Injection
  • Diagnosing Fuel Injection Systems
  • Diesel Injection
  • Diagnosing Diesel Injection Systems
  • Engine Management
  • Diagnosing Combined Ignition and Fuel Systems
  • Engine Management and Fault Finding Information
  • Air Supply and Exhaust Systems
  • Diagnosing Exhaust and Air Supply
  • Cooling
  • Diagnosing Cooling
  • Lubrication
  • Diagnosing Lubrication
  • Batteries
  • Diagnosing Batteries
  • Starting
  • Starting Diagnostics
  • Charging
  • Charging Diagnostics

Automotive Chassis Systems

  • Brakes
  • Diagnosing Brakes Problems
  • Antilock Brakes
  • Diagnosing Antilock Brakes Problems
  • Traction Control
  • Traction control
  • Steering and Tyres
  • Steering and Tyres Diagnostics
  • Suspension
  • Diagnosing Suspension
  • Active Suspension
  • Active Suspension Diagnostic

Working with Electrical Systems

  • Electronic Components and Circuits
  • Multiplexing
  • Multiflexing Diagnostics
  • Lightning
  • Lighting Diagnostics
  • Auxiliaries
  • Diagnosing Auxiliary
  • Diagnosing ICE, Security and Communication
  • Body Electrical Systems
  • Diagnosing Body Electrical
  • Instrumentation
  • Instruments Diagnostics
  • Heating, Ventilation and Air Conditioning (HVAC)
  • Diagnosing HVAC
  • Cruise Control
  • Diagnosing Cruise Control
  • Airbags and Belt Tensioners
  • Diagnosing Airbags and Belt Tensioners

Automatic and Manual Gear Transmission Systems

  • Manual Transmission
  • Diagnosing Manual Transmission
  • Automatic Transmission
  • Automatic Transmission Diagnostic

Module 4: Automotive Electrical Wiring

Automotive Electrical Principles and Circuits

  • Electrical Principles
  • High Current or Low Voltage
  • Ohm’s Law
  • The Power of Formula
  • Combinations
  • Kirchhoff’s Law
  • Forming and Tracing a Circuit
  • Wire Resistance Chart
  • Installing an Electric Fuel Pump
  • On-Board Computer Risks
  • Battery Disconnecting

Tools for Automotive Wiring

  • Essential Tools for Auto Electrical Wiring
  • Using Test Lights
  • Using Analogue Multi-Meters
  • Using Digital Multi-Meters
  • Functions Multi-Meter

Essentials of Automotive Wiring

  • Essential Connections
  • Crimp-Style Connections
  • Using Crimping Tools
  • Soldering Iron and Guns
  • Insulating Connections
  • Temporary Mechanical Connectors
  • Distribution-Type Connectors
  • Connectors and Plugs
  • Basics for AWG Wire 8 and Larger
  • Ignition Switches, Wiring Harness and Controllers
  • Ignition Switch
  • Wiring Harness
  • Essentials of Controllers

Power Accessories and the Charging System

  • Electronic Door Lock Circuits
  • Electronic Window Circuits
  • The Charging System

Equipment Wiring and Component Upgrade

  • Observing Safety
  • Metal Barrier
  • Tachometer Installation
  • The Charging System
  • Work Protection

Troubleshooting

  • Flowcharts
  • Typical Problems
  • Circuit Inoperable
  • Blown Circuits
  • Blown Fuses
  • Working to Burned Up Wiring
  • Detecting Faulty Battery: Battery Testing Methods
  • Checking Intermittent Circuit Operation

Installation and Interface

  • Power Door Lock and Power Window Circuit Interfacing
  • Factory Wiring Diagrams
  • Power Sunroof and Convertible Top Circuit Interfacing
  • Upgrading Headlights to Higher Power Units
  • Auxiliary Battery
  • Accessory Fuse Panel

Developing Wiring Harness

  • Essentials of Harness
  • Building a Harness from the Start
  • Harness Construction Project

Module 5: Automotive Repair and Maintenance

Motor Vehicles and Their Function

  • Motor Vehicle and Its General Operation
  • The Internal Combustion Engine
  • General Vehicle Electronics
  • Vehicular Electrical Circuits

Tyre Management and Wheel Balancing

  • Tyre Examination
  • Determining Legal Tread Limit
  • Wheel Inspection
  • Tyre and Wheel Maintenance
  • Removing the Tyre-Wheel Assembly
  • Wheel Balancing
  • Replacing the Tyre-Wheel Assembly

Equipment in Lifting Vehicle

  • Using Trolley Jack
  • Using Hydraulic Lifts
  • Understanding the Two-Post Lift
  • Regulating the Four-Post Lift

Servicing a Vehicle

  • Importance of Regular Servicing
  • Servicing Checklist
  • 10,000 Miles Servicing
  • 30,000 Miles Servicing
  • 50,000 Miles Servicing
  • Free Window Servicing
  • Preparing For a Minor Service
  • Carrying Out a Minor Service
  • Pre-Acceptance Inspection
  • The Pre-Delivery Inspection

Batteries and Alternators

  • Tracing Electrical Circuits
  • Testing Alternators
  • Matching Battery Type with Alternator Output
  • Battery Polarity
  • The Differing Batteries
  • Battery Efficiency Testing
  • Battery Chargers

Lubrication Service

  • Importance of Lubricating
  • Oil Properties
  • Servicing the Engine Oil and Filter
  • Checking the Manual Transmission Oil
  • Servicing the Automatic Transmission Oil and Filter
  • Checking the Differential Oil on a Rear Axle Assembly
  • Checking Brake Fluid
  • Checking Engine Coolant
  • Checking Steering Fluids
  • Greasing
  • Inspecting For Leaks
  • Disposal of Used Lubricants

Vehicular Lightning System

  • The Headlights
  • Park Lights
  • Hazard Warning Lights
  • Traffic Indicator System
  • Headlight Adjustment System
  • Bulb Replacement
  • Rear and Front Fog Lamps
  • Dashboard Lights
  • Interior Lights
  • Daylight Running Lights
  • Interior Pilot Lights
  • Statutory Vehicular Lighting Regulation

Dismantle Vehicle Components

  • Safety and Good Housekeeping
  • Planning and Preparing
  • Service Procedure

Removing and Fitting Mechanical and Electrical Components

  • Electric Circuit Parts
  • Replacing the Solenoid on a Starter Motor
  • Removing and Replacing an Alternator
  • Removing and Replacing the Radiator
  • Removing and Fitting:
  • Fitting Door Speakers
  • Fitting an Interior Fan